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Ross' GTS3 E46 M3 Build

46K views 49 replies 26 participants last post by  bssofro 
#1 · (Edited)
So after racing a vintage porsche 911 in NASA last year I decided that it was time to build a race car from scratch, specifically for the class I wanted to race in (NASA GTS). After many hours of research I decided that the E46 M3 was the best platform to start with because of its relatively low initial cost, performance, and flexibility. I am building this car for GTS3 but I wanted something that could easily step up to GTS4 in the future and remain very competitive. The E46 M3 is perfect for this because of the flexibility of the S54 motor. It is easily de-tuned to make a competitive GTS3 car, while still being able to pump out the power for GTS4.

The next step for me was finding a car. I searched for about a month before I found a good, local donor car. It is a white w/grey interior 2002 BMW M3 with 82k miles on it. I was not crazy about the grey interior however it did not really matter considering it was going to rip it all out anyway. The PPI and compression test came back perfect so I pulled the trigger. Here is the car stock:



(I had removed a small amount of interior at this point)

Once I had the car sorted out I wanted to figure out which shops were going to help me out with building the car and supplying the parts. For parts I decided that Bimmerworld was the way to go. I spoke with James Clay (owner of Bimmerworld) at length before hand and he could not have been more helpful. He even took the time to have long discussions with me via phone, often late into the night, about setup, parts, advice etc. Really a super nice guy, and very helpful.

For setup/mechanic work, I decided to go with SCR performance in Loveland, CO. They had done another E46 M3 recently and have vast expertise in terms of race car setup. I am using them for everything that is too complicated or time consuming for me to tackle myself.

For the cage, there was really only one person I considered. Hank, at Hanksville Hotrods did a great job on my porsche cage, so I decided to let him have a crack at the M3 cage as well.

For cage paint I decided to again use Dave at Apex Autobody in Lakewood CO. Dave is a great guy and also did a great job painting my porsches roll cage, so he was the obvious choice for the M3. He does vintage cars mostly, including original RSR factory race cars, vintage exotics etc, so my M3 is not big deal for him. Once all the vendors were sorted out I started to take the inside of the car out. Here are some pictures of that process:







Race seat goes in along with Carbon fiber sunroof delete.





At this point all the windows have been removed and the car is ready to go to Hanksville to get a cage. Cage build pics:









Door bar starting to go in:





I opted to go with a X-bar style door bar that extended as far out as possible into the door. I feel that the more room between me and the solid object that hits the door, the better. I also did not like the excess number of bends that are present in a NASCAR style door bar, so this way we eliminated some bends, thus increasing strength, while also creating more room.

Finished door bars:




Finished Cage:








Ready for Paint!!
 
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#4 ·
UPS guy brought me a couple of late Xmas gifts today:



In this delivery we have:

Performance Friction BBK (Z45 355mm front/Z29 321 mm rear)
Performance Friction Race pads (01 compound)
Prospeed Brake fluid
Bimmerworld Brake cooling kit w/Carbon fiber cooling ducts
Bimmerworld Race wheel studs
Hotchkis Sport Sway bar kit
Ground Control Adjustable lower rear control arms



Here are the Performance Friction Brakes (fronts). These things are works of art. Each caliper comes in this nice velvet bag to protect it! (Yes that is my Iphone in between the rotors)

 
#6 · (Edited)
Got the rest of my suspension order today:

Motion Control Suspension 3-Way adjustable Remote-Reservoir Dampers
Hypercoil Springs
Ground Control adjustable camber/caster plates
Bimmerworld Adjustable Strut Mounted Swaybar links
Bimmerworld Front Strut tower reinforcement plates



Oh and I got some Motion Control & Bimmerworld Stickers too!! I cant wait to get these on the car.
 
#7 ·
Awesome looking build. I will be doing this same exact thing in a few months. I talked to the boys at Bimmerworld and they gave me great information. I was going to build a non M 3 series to run in GTS2, but some quick answers from the B-world boys changed my mind real quick. Anyone thinking of building any series BMW for a dedicated W2W racer should talk to them first. Now I am looking for an M3 and bumping my class build to GTS3
 
#12 ·
E46 M3 Race cars have a documented history of running very very hot with stock cooling components. No reason to risk extensive motor damage when you can prevent it with a simple radiator/oil cooler upgrade.
 
#13 ·
Well I finally got the car home from SCR performance. They did a great job taking care of the fuel starvation kit, solid engine/tranny mounts, lexan side windows, etc. I only got to do a little work on the car tonight, which included getting the rear brakes and heat shields off.



Got the wheel in, and a nice diamond-plate foot plate.



Custom cut lexan windows from SCR performance.



Dash back in along with the Bimmerworld race shifter.



Rear wheels, brakes, and suspension is removed. Starting to cut the brake dust shields.



Dust shield gone!



Because I removed the dust shield, and the rotor will be very close to the rubber bushings on the upper control arm, I wrapped them in some adhesive heat reflective tape. I am hoping this will prevent my bushings from getting melted or cracked:)



Thats all I managed tonight. Gonna try to get the rear suspension and brakes all installed by this weekend. Stay tuned for more updates!
 
#15 · (Edited)
I got a little more work done tonight. Got the rear coilovers and brakes mounted. Everything went fine except I broke the little bolt that holds the metal tab that holds the brake line to the rear trailing arm. Nothing a couple zips ties could not fix!

Suspension on:


Brakes on:
 
#19 ·
Made some more progress:

Front suspension/brakes out:



Front coilover in:


Front brakes on:


Wheels and tires:headbang:


What it looks like with a wheel on. Clears the calipers no problem! :)
 
#26 ·
Got some more work done on the car this week:

Removed the front bumper and mounted the Bimmerworld Carbon Brake ducts.




Its amazing how much stuff is blocking the path to the radiator. No wonder these motors run hot!

Fan:


Front bumper support:


A/C Condenser:


There was a ton of debris/bugs stuck in between the A/C and the radiator. (not a great picture but you get the idea)



Finally with all that gone, I removed the vicious clutch driven radiator fan in preparation for a electric SPAL unit.



Lastly I got the Bimmerworld radiator and oil cooler mounted up. Should be able to tidy up the rest of the front of the car this weekend.

 
#28 ·
UPDATE:

Just placed the final major order of parts for the car:

Bimmerworld Tall Rear Wing
Bimmerworld Front Splitter
Bimmerworld Front Dive Planes
AiM MXL Pista Dash/Data logger

I also dropped the car off at SCR performance today for final assembly/setup, dyno, and ECU tuning. Just a couple more weeks and she should be ready to test!!
 
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